PVC insulating materials for wire and cable are a PVC-based pellet material which is produced by mixing and granulating with accessory ingredients such as plasticizers, fillers, stabilizers, lubricants and colorants.
1. Model, name and application of products
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Model |
Name |
Application |
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J-70 |
Insulation-level soft PVC plastic at 70 ℃ |
Insulation for meter communication cable and wires at 0.6/1 kV or below |
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JR-70 |
Soft-insulation-level soft PVC plastic at 70 ℃ |
Insulation for soft wires and cables at 450/750V or below |
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JGD-70 |
High performance electrical-insulation-level soft PVC plastic at 70 ℃ |
Insulation for wires and cables at 3.6/6 KV or below |
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JKJ-70 |
PVC insulating overhead material at 70 ℃ |
Insulation for overhead insulating cables at 1 kV or below |
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J-90 |
Insulation-level soft PVC plastic at 90 ℃ |
Insulation for heat-resistant wires and cables at 450/750V or below |
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J-105 |
PVC insulation material at 105 ℃ |
Insulation for wires and cables at temperature classification of 105 ℃ |
2. Executive Standard
GB/T 8815-2008、JB/T 10260-2014、Q/WRD 001-2016
3. Products properties
The products properties are shown in Table 1.
4. Processing
Single screw extruder is used in processing, with the aspect ratio of screw L/D≥20. The recommended reference processing temperature is shown below:
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Sections |
Section 1 |
Section 2 |
Section 3 |
Section 4 |
Extrusion head |
Die |
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Temperature/℃ |
140±10 |
160±10 |
170±5 |
175±5 |
175±10 |
170±10 |
5. Packaging, transportation and storage
Package: net weight of each bag (25±0.2) kg. The inner bag is polyethylene film and the outer bag is craft paper composites.
Transportation and storage: no exposure to sunshine and rain during transportation. It should be stored in clean, cool, dry and ventilated warehouse.
Table 1 Products properties
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Test items |
J-70 |
JR-70 |
JGD-70 |
JKJ-70 |
J-90 |
J-105 |
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Tensile strength/MPa ≥ |
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Tensile strain at break/% ≥ |
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Thermal deformation ≤ |
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Impact brittle property |
Test temperature /℃ |
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Impact brittle property |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
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Thermal stabilization time at 200℃/min ≥ |
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volume resistivity at 20℃/Ω·m ≥ |
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dielectric strength /（MV/m）≥ |
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dielectric loss factor(50Hz) ≤ |
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volume resistivity at work temperature |
Test temperature /℃ |
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volume resistivity/Ω·m ≥ |
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Thermal aging test temperature/℃ |
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Thermal aging test time/h |
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Tensile strength after aging/MPa ≥ |
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The biggest change rate of tensile strength/% |
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Tensile strain at break after aging/% ≥ |
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The biggest change rate of tensile strain at break/% |
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Mass loss of thermal aging |
Test temperature/
℃
Test time/h |
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Mass loss/(g/cm2) |
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42 days after aging at artificial resistant weather |
The change rate of tensile strength/%≤ |
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The change rate of tensile strain at break/%≤ |
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Comparison between 21 and 42 days after aging at artificial resistant weather |
The change rate of tensile strength/%≤ |
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The change rate of tensile strain at break/%≤ |
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